Microtensile bond strength of resin cements to 3-D printed and milled temporary restorative resins / Resistencia de unión en microtracción de cementos resinosos a resinas para provisionales impresas y fresadas

Abstract To evaluate the microtensile bond strength (µTBS) of two resin cements to 3D printed and milled CAD/CAM resins used for provisional fixed partial dentures. Blocks (5 x 5 x 5 mm) of three 3D-printed resins (Cosmos3DTemp / Yller; Resilab3D Temp / Wilcos and SmartPrint BioTemp, / MMTech) were printed (Photon, Anycubic Technology Co.). A milled material (VitaCAD-Temp, VITA) was used as control. Half the specimens were sandblasted and the rest were untreated. Two blocks were bonded with the corresponding resin cement: PanaviaV5 (Kuraray Noritake) and RelyX Ultimate (3M Oral Care). After 24 hours, the bonded blocks were sectioned into 1 x 1 mm side sticks. Half the beams were tested for µTBS and the other half was thermocycled (5000 cycles, 30s dwell-time, 5s transfer time) before µTBS testing. A four way Generalized Linear Model (material*sandblasting*cement*aging) analysis was applied. VITA exhibited the lowest µTBS, regardless of the cement, sandblasting and thermocycling. Sandblasting significantly improved the µTBS of VIT, especially after aging, but did not improve the µTBS of 3D printed resins. Sandblasting was not beneficial for 3D printed resins, although is crucial for adhesive cementation of milled temporary resins. Airborne particle abrasion affects the integrity of 3D-printed resins, without producing a benefit on the microtensile bond strength of these materials. However, sandblasting is crucial to achieve a high bond strength on milled temporary resins.

Resumen Evaluar la resistencia adhesiva en microtracción (µTBS) de dos cementos resinosos a resinas CAD/CAM impresas y fresadas indicadas para restauraciones provisionales. Bloques (5 x 5 x 5mm) de tres resinas impresas (Cosmos3DTemp / Yller; Resilab3D Temp / Wilcos and SmartPrint BioTemp, / MMTech) y una resina fresada (VitaCAD-Temp, VITA) fueron fabricados. La mitad de los especímenes fueron arenados y el resto no recibió tratamiento mecánico. Dos bloques con condiciones de tratamiento iguales fueron cementados con cemento resinoso (PanaviaV5 / Kuraray Noritake y RelyX Ultimate / 3M Oral Care). Después de 24 horas los bloques fueron seccionados en palitos de 1 mm² de área. En la mitad de los especímenes se midió la TBS inmediatamente y el resto fue termociclado (5000 ciclos, 30s remojo, 5s transferencia) antes de la prueba de TBS. Se aplica un análisis estadístico por Modelo Linear General con 4 factores (material*arenado*cemento*termociclado). La resina VITA presentó la menor µTBS, independientemente del cemento usado, el arenado y el termociclado. Sin embargo, el arenado aumentó la µTBS de VIT, especialmente después del termociclado. Por otro lado, el arenado no resultó en un aumento significativo de la µTBS de las resinas impresas. El arenado no fue beneficiosos para las resinas impresas, aunque es un paso crucial para la cementación adhesive de las resinas fresadas. El arenado afecta la integridad de las capas de las resinas impresas, sin generar un beneficio en la TBS.

Efeito de diferentes protocolos de acabamento/polimento na resistência à fadiga e módulo de Weibull de diferentes tipos de zircônia / Effect of different finishing/polishing protocols on the fatigue strength and Weibull modulus of different types of zirconia

Objetivo: Avaliar o efeito de diferentes protocolos de acabamento/polimento na resistência à fadiga das novas gerações de zircônia. Materiais e Métodos: Foram confeccionados noventa (N=90) discos cerâmicos (Ø:12mm; 1,2 mm-ISO 6872), sendo 45 em zircônia ultratranslúcida (UT- VITA, Vita Zahnfabrik) e 45 de uma cerâmica de zircônia híbrida 3Y-TZP e 5Y-PSZ com gradiente de translucidez (GT- e.max Zircad prime GT, Ivoclar). Após a sinterização dos discos cerâmicos, estes foram divididos em 6 grupos (n=15), de acordo com fatores "cerâmica (zircônia UT e zircônia GT)" e "Protocolo de acabamento e polimento" (Pontas Diamantadas + Borrachas; Borrachas; Controle). Os discos foram submetidos ao ensaio de resistência à fadiga pelo método stepwise stress (5Hz para 10.000 ciclos), com um step de 57 MPa e 80 MPa, começando em 170 e 240 MPa, para a zircônia UT e GT, respectivamente, e prosseguindo até 100.000 ciclos ou a detecção da fratura. Foram realizadas também análises extras de Difração de raios X (DRX), microscopia de força atômica (AFM) e rugosidade superficial. Os dados de resistência à fadiga (MPa) e rugosidade (µm) foram avaliados estatisticamente através de ANOVA 2 fatores e teste de Tukey (5%). Foi realizada a análise de "Kaplan-Meier" seguida pelo teste de Mantel-Cox (Log Rank test) e pela comparação múltipla aos pares, todos com nível de significância de 5%. Além disso, também foi utilizada a análise de Weibull. Resultados: ANOVA (2 fatores) revelou que o fator "Protocolo de Acabamento e Polimento" (p=0,0006), "tipo de zircônia" (p=0,000) e a interação dos dois (p=0,0000) apresentaram significância estatística para a resistência à fadiga. A zircônia GT (761,47 MPa) obteve valores médios de resistência superiores a zircônia UT (385,87 MPa), independentemente do tipo de acabamento e polimento. Para zircônia UT o acabamento com pontas diamantadas reduziu os valores de resistência à fadiga (273,44DMPa) comparados ao grupo controle (503,96CMPa) e estatisticamente semelhante ao grupo polidos apenas com borracha (308,22DMPa). Na zircônia GT o polimento com borrachas melhorou a resistência do material (871,35A MPa) quando comparado ao grupo controle (664,29B MPa) que, por sua vez, foi semelhante ao grupo com acabamento com pontas diamantadas (748,78B MPa). Foi possível observar que o tipo de protocolo de acabamento e polimento influenciou a fratura em fadiga das duas cerâmicas, porém, o número de ciclo de sobrevida só foi significativo para a zircônia UT. Conclusão: A resistência à fadiga das duas zircônias foi influenciada pelos diferentes protocolos de acabamento e polimento. Para zircônia UT o polimento com borrachas e pontas diamantadas reduziu a resistência mecânica, já para a zircônia GT, todos os protocolos de acabamento e polimento melhoraram as propriedades mecânicas do material (AU).

Objective: To evaluate the effect of different finishing/polishing protocols on the fatigue strength of new generations of zirconia. Materials and Methods: Ninety (N=90) ceramic discs (Ø:12mm; 1.5mm-ISO 6872) were made, 45 of ultra-translucent zirconia (UT-VITA, Vita Zahnfabrik) and 45 of a hybrid zirconia ceramic 3Y-TZP and 5Y-PSZ with translucency gradient (GT-e.max Zircad prime GT, Ivoclar). After sintering, the ceramic discs were divided into 6 groups (n=15), according to the factors "ceramic (UT and GT)" and "Finishing and polishing protocol" (Diamond burs + Rubbers; Rubbers and Control). The discs were subjected to the fatigue resistance test by the stepwise stress method (5Hz for 10,000 cycles) with a step increment of 57 MPa and 80 MPa, starting at 170 and 240 MPa, for UT and GT zirconia, respectively, and continuing up to 100,000 cycles or failure detection. Complementary analyzes of X-ray Diffraction (XRD), atomic force microscopy (AFM) and surface roughness were also carried out. Results were statistically evaluated using 2-way ANOVA, Tukey test (5%) and Weibull analysis. The results of fatigue resistance and roughness were statistically evaluated using 2-way ANOVA and Tukey test (5%). The "Kaplan-Meier" analysis was performed followed by the Mantel-Cox test (Log Rank test) and the multiple comparison in pairs, all with a significance level of 5%. In addition, Weibull analysis was also carried out. Results: ANOVA (2-way) revealed that the factor "Finishing and Polishing Protocol" (p=0.0006), "type of zirconia" (p=0.000) and the interaction between them (p=0.0000) were statistically significant for resistance to fatigue. GT zirconia (761.47 MPa) had higher resistance values than UT zirconia (385.87 MPa), regardless of the type of finishing and polishing. For UT zirconia, finishing with diamond burs reduced the values of resistance to fatigue (273.44DMPa) compared to the control group (503.96CMPa) and statistically similar to the group polished only with rubber (308.22DMPa). In GT zirconia, polishing with rubbers improved the resistance of the material (871.35A MPa) when compared to the control group (664.29B MPa), which, in turn, was similar to the group finished with diamond burs (748.78B MPa). The Weibull modulus did not show statistical significance between the groups (p=0.300) but the characteristic strength showed statistically significant differences (p=0.0000). It was possible to observe that the type of finishing and polishing protocol influenced the fatigue fracture of the two ceramics, however, the number of survival cycles was only significant for the UT zirconia. Conclusion: The fatigue strength of the two zirconia was influenced by the different finishing and polishing protocols. For UT zirconia, polishing with rubbers and diamond burs reduced the mechanical resistance, whereas for GT zirconia, all finishing and polishing protocols improved the mechanical properties of the material (AU).

Facetas diretas em resina composta utilizando o fluxo digital para planejamento: relato de caso / Direct facets in composite resin using digital flow for planning: case report / Facetas directas en resina compuesta utilizando flujo digital para planificación: reporte de caso

Introdução:O aprimoramento das resinas compostas nos últimosanos em associação com a difusão de informações nas redes sociais tornou as facetas diretas tratamentos populares na dentística restauradora. No entanto, são procedimentos que exigem ampla destreza manual e conhecimento técnico. O fluxo digital através doescaneamento, enceramento digital e prototipagem 3D para construção de guias tem se tornado uma excelente alternativa para aumentar a previsibilidade e aumentar a longevidade destes trabalhos. Objetivo:Descrever o protocolo de confecção de facetas diretas em resina composta, através de um relato de caso, utilizando como auxílio o planejamento digital para confecção de modelo 3D, guia de silicone e paredes palatinas. Descrição do Caso:Paciente do gênero masculino, 43 anos, queixava-se do formato dos seus dentes. Ao exame clínico percebeu-se desgaste dental nos incisivos centrais e linha do sorriso levemente invertida. Após duas sessões de clareamento de consultório com Peróxido de hidrogênio (35%) e mockup direto com resina composta, foi realizada a moldagem e escaneamento do modelo de gesso no laboratório. O enceramento digital foi aprovado, o modelo 3D foi impresso para confecção da guia de silicone. Com auxílio da guia foram executadas facetas diretas nos elementos 13, 12, 11, 21, 22 e 23. Conclusão:O fluxo digital pode ser uma alternativa viável para minimizar as falhas na confecção de facetas diretas em resina composta (AU).

Introduction:The improvement of composite resins in recent years, together with information disseminated on social media, has made direct veneers popular treatments in restorative dentistry. However, these procedures require significant manual dexterity and technical knowledge. Digital work flow using scanning, digital wax-up and 3D prototyping for the construction of guides has become an excellent alternative to increase predictability and the longevity of these procedures. Objective:Describe the manufacturing protocol for direct composite resin veneers, using a case report and digital to construct the 3D model, silicone guide and palatine walls. Case description:Male patient, 43 years old, complained of the shape of his teeth. Clinical examination revealed tooth wear on the central incisors and a slightly inverted smile line. After two whitening sessions with hydroigen peroxide (35%) and direct mockup with composite resin, the plaster model was molded and scanned in the laboratory. Digital wax-up was approved, and the 3D model was printed to manufacture the silicone guide. With the help of the guide, the direct veneers were applied to elements 13, 12, 11, 21, 22 and 23.Conclusions:Digital flow may be a feasible alternative to minimize manufacturing flaws in direct composite resin veneers (AU).

Introducción: La mejora de las resinas compuestas en los últimos años, y la difusión de información en las redes sociales, ha popularizado las facetas directas en los tratamientos en odontología restauradora. Sin embargo, son procedimientos que requieren demasiado destreza manual y conocimientos técnicos. El flujo digital usando escaneo, encerado digital y prototipado 3D para la construcción de guías se ha convertido en una excelente alternativa para aumentar la previsibilidad y la longevidad de estos procedimientos. Objetivo: Describir el protocolo para la realización de carillas directas en resina compuesta, a través de un reporte de caso, utilizando el planeo digital como ayuda para la realización de un modelo 3D, guía de silicona y paredes palatinas. Descripción del caso: Paciente masculino, 43 años, se quejó de la forma de sus dientes. El examen clínico reveló desgaste dental en los incisivos centrales y una línea de sonrisa levemente invertida. Después de dos sesiones de blanqueamiento en consultorio con peróxido de hidrógeno (35%) y maqueta directa con resina compuesta, el modelo de yeso fue moldeado y escaneado en el laboratorio. El encerado digital fue aprovado, el modelo 3D fue impreso para hacer la guía de silicona. Con la ayuda de la guía se realizaron carillas directas en los elementos 13, 12, 11, 21, 22 y 23. Conclusiones: El fluxo digital puede ser una alternativa viable para minimizar fallas en la fabricación de carillas directas en resina compuesta (AU).

Desenvolvimento de dentes decíduos artificiais para práticas laboratoriais em Odontopediatria / Desarrollo de dientes temporales artificiales para prácticas de laboratorio en Odontopediatría / Development of artificial primary teeth for laboratory practices in Pediatric Dentistry

Na formação em Odontologia os acadêmicos realizam treinos pré-clínicos para aperfeiçoar suas técnicas. O objetivo deste estudo é relatar a experiência de produção de dentes decíduos artificiais por impressão tridimensional (3D), com baixo custo, para práticas laboratoriais acadêmicas em Odontopediatria. Partiu-se de uma pesquisa laboratorial e experimental, tendo sido realizada uma revisão bibliográfica para obtenção dos dados. A obtenção das imagens 3D se deu a partir da biblioteca gratuita de dentes permanentes Brenner e edição no programa Meshmixer para incorporação das características de dentes decíduos, seguida de impressão 3D utilizando estereolitografia. Posteriormente, foram preenchidos os condutos radiculares com cera 7 e poliacetato de vinila (PVA)vermelha. Foi realizada também a pintura do cemento e da coroa, com tinta de esmalte marrom e branca, respectivamente. As duas resinas exibiram fidelidade anatômica externa, entretanto, para viabilidade do uso na Endodontia, foi analisada a anatomia interna, imagem radiográfica, tempo de impressão, custo de produção e custo/benefício. A combinação de resina Anycubic para a representação dos tecidos mineralizados com cera 7 para simulação da polpa possibilitou a adequada reprodução da anatomia interna de dentes decíduos (AU).

En la formación en Odontología, los alumnos realizan una formación preclínica para mejorar sus técnicas. El objetivo de este estudio es relatar la experiencia de producción de dientes temporales artificiales por impresión tridimensional (3D), a bajo costo,para prácticas académicas de laboratorio en Odontopediatría. Se inició con una investigación de laboratorio y experimental, habiéndose realizado una revisión bibliográfica para la obtención de los datos. Las imágenes 3D se obtuvieran de la biblioteca gratuita de dientes permanentes de Brenner y se editó en el programa Meshmixer para incorporar las características de los dientes temporales, seguida de una impresión 3D mediante estereolitografía. Posteriormente se obturaron los conductos radiculares con cera7 y acetato de polivinilo rojo (PVA). El cemento y la corona también se pintaron con pintura de esmalte marrón y blanco, respectivamente. Las dos resinas exhibieron fidelidad anatómica externa, sin embargo, para la factibilidad de uso en Endodoncia se analizó la anatomía interna, imagen radiográfica, tiempo de impresión, costo de producción y costo/beneficio. La combinación de la resina Anycubic para la representación de tejidos mineralizados con la cera 7 para la simulación de la pulpa permitió reproduciradecuadamente la anatomía interna de los dientes temporales (AU).

During Dentistry training, students undertake pre-clinical training to improve their techniques. The objective of this study is to report the experience of producing artificial deciduous teeth using three-dimensional (3D) printing, at low cost, for academic laboratory practices in Pediatric Dentistry. The starting point was laboratory and experimental research, and a bibliographic review was carried out to obtain data. The 3D images were obtained from the free Brenner permanent teeth library and edited in the Meshmixer program to incorporate the characteristics of deciduous teeth, followed by 3D printing using stereolithography. Subsequently, the root canals were filled with wax 7 and red polyvinyl acetate (PVA). The cementum and crown were also painted with brown and white enamel paint, respectively. The two resins exhibited external anatomical fidelity, however, for feasibility of use in Endodontics, the internal anatomy, radiographic image, printing time, production cost and cost/benefit were analyzed. The combination of Anycubic resin to represent mineralized tissues with wax 7 to simulate the pulp made it possible to adequately reproduce the internal anatomy of deciduous teeth (AU).

Tecnologia digital em próteses totais: propriedades dos materiais CAD-CAM e desenvolvimento de uma patente de inovação para simplificação do fluxo de trabalho / Digital technology in complete dentures: properties of CAD-CAM materials and development of an innovation patent to simplify the workflow

Recursos digitais, como a manufatura subtrativa (fresagem CAD-CAM) e a manufatura aditiva (impressão 3D) podem promover significativos avanços, reduzindo o tempo e o custo de produção de próteses totais (PTs). Assim, este estudo objetiva investigar as características superficiais (rugosidade e ângulo de contato), propriedades mecânicas (resistência mini-flexural) e a adesão de biofilme sobre polímeros de PMMA pré-polimerizado para fresagem CAD-CAM e sobre resinas para impressão 3D utilizados na fabricação de bases de PTs, bem como propor um fluxo de trabalho inovador para abreviar e simplificar as etapas de confecção de PTs. Para a análise in vitro, foram fabricados um total de 60 discos e 40 barras distribuídas igualmente em quatro grupos: fresagem CAD-CAM (GF), impressão 3D (GI) e PMMA convencional termopolimerizado por ciclo longo (GCL) ou por energia de micro-ondas (GCM). A rugosidade foi determinada pelo valor de Ra; o ângulo de contato foi medido pelo método da gota séssil; o teste de resistência à mini-flexão foi obtido por teste de flexão de três pontos, enquanto o comportamento frente à formação de biofilme foi analisado através da adesão de biofilme de C. albicans. Os dados foram analisados por meio de estatística descritiva e analítica (α = 0,05). Os resultados mostraram que o GI apresentou a maior rugosidade superficial (Ra: 0,317 ± 0,151µm) e os menores valores de resistência à miniflexão (57,23 ± 9,07MPa) e o GF apresentou a menor adesão de biofilme de C. albicans (log UFC/mL: 3,74 ± 0,57) e maior média de resistência à mini-flexão (114,96 ± 16,23 MPa). Não houve diferença estatística entre o GF e os grupos convencionais para rugosidade, ângulo de contato e resistência à mini-flexão. A patente de inovação desenvolvida estabeleceu um novo fluxo de trabalho para confecção de próteses totais através de um protocolo de três consultas em que foram feitas as moldagens anatômicas na 1ª sessão, juntamente com o registro do suporte labial, plano oclusal e linhas de referência para subsidiar a montagem dos dentes superiores. Uma prótese-teste foi confeccionada por meio de procedimentos convencionais ou CAD-CAM e avaliada na 2ª consulta, permitindo observar o resultado estético, executar a moldagem funcional e realizar o registro da relação maxilo-mandibular, fornecendo referências precisas para a confecção da prótese inferior. Com base nos resultados da fase in vitro deste estudo, os corpos-de-prova obtidos a partir de disco para fresagem CAD-CAM apresentaram resistência flexural e propriedades superficiais semelhantes às resinas convencionais e mostraram um comportamento inibidor da adesão de C. albicans, enquanto os espécimes produzidos por impressão 3D exibiram a menor resistência à flexão e a maior rugosidade da superfície. O dispositivo inovador apresentado para a execução das etapas clínicas relacionadas à fabricação de PTs mostrou-se efetivo para abreviar e simplificar as técnicas disponíveis, apresentando confiabilidade e previsibilidade para produção de PTs em número de sessões reduzido (AU).

Digital features like subtractive and additive manufacturing can promote breakthroughs by reducing the time and cost of making complete dentures (CDs). Thus, this study aims to investigate surface characteristics (roughness and contact angle), mechanical properties (mini-flexural strength), and biofilm adhesion on computer-aided design/computer-aided manufacturing (CAD-CAM) PMMA polymer, and threedimensional (3D) printed resin for denture´s base fabrication as well as to propose an innovative workflow. For in vitro analysis, a total of 60 discs and 40 rectangular specimens were fabricated from one CAD-CAM pre-polymerized PMMA disc (GF), one 3D-printed (GI), and two conventional heat-polymerized (GCL and GCM) materials for denture base fabrication. Roughness was determined by the Ra value; the contact angle was measured by the sessile drop method; the mini-flexural strength test was a three-point bending test while the biofilm formation inhibition behavior was analyzed through C. albicans adhesion. The data were analyzed using descriptive and analytical statistics (α = 0.05). Results showed that GI specimens presented the highest surface roughness (Ra: 0.317 ± 0.151 µm) and lowest mini-flexural strength values (57.23 ± 9.07 MPa) and the GF showed the lowest C. albicans adhesion (log CFU/mL: 3.74 ± 0.57) and highest mini-flexural strength mean (114.96 ± 16.23 MPa). There was no statistical difference between GF and conventional groups for roughness, contact angle, and mini-flexural strength. In turn, the presented novel workflow for complete dentures fabrication reached a three appointments protocol in which preliminary impressions were made in the 1st session, all together to maxillary registration of lip support, occlusal plane, and reference lines for teeth arrangement. A trial denture was manufactured and evaluated by the 2nd appointment through conventional or CAD-CAM procedures, allowing esthetics evaluation, final impression, and maxillomandibular relationship record and providing precise references for final dentures fabrication. Based on the findings of this in vitro study, GF presented surface and mechanical properties similar to conventional resins and show improved behavior preventing C. albicans adhesion, while GI specimens exhibited the lowest flexural strength, and highest surface roughness. The proposed device for CD´s fabrication clinical procedures reached feasibility and by simplifying available techniques, this protocol could achieve reliability and predictability to produce complete dentures with reduced working time (AU).

Resinas acrílicas utilizadas em placas estabilizadoras: resistência a fraturas e ensaio microbiológico / Acrylic resins used in stabilizer plates: resistance to fractures and microbiological testing

O aprimoramento da tecnologia CAD/CAM permitiu a confecção de placas estabilizadoras digitais, no entanto, há lacunas acerca do comportamento desses dispositivos frente a variáveis mecânicas e biológicas ainda desconhecidas. Dessa forma, o objetivo desse trabalho foi verificar se as resinas utilizadas na tecnologia digital das placas fresadas e impressas são capazes de influenciar na resistência à fratura e na adesão de micro-organismos em detrimento das resinas empregadas na confecção das placas termopolimerizáveis convencionais e se as propriedades testadas se relacionam com a variação da espessura desses dispositivos. Para tanto, foi realizado um estudo in vitro que contou com as fases mecânica e microbiológica, sendo cada uma composta pelos grupos Convencional (GC) (n=30), Fresado (GF) (n=30) e Impresso (GI) (n=30), de acordo com o método de confecção, possuindo cada um três subgrupos (n=10) que variaram a espessura dos espécimes de 1 a 3 mm. Na fase mecânica, as amostras, com formato de barras de 65 mm, foram testadas quanto à resistência à fratura na máquina de ensaios universal, com célula de carga de 500 kgf e velocidade de 1 mm/min; na microbiológica, a forma foi de discos com 15 mm de diâmetro, submetidos à adesão de micro-organismos à superfície com a exposição a Streptococcus mutans e mantidos por 24h a 35 °C em estufa para sucessiva contagem de UFC, com controle positivo. Os testes foram feitos em triplicata e os dados foram armazenados no SPSS 22.0 e a análise estatística contou com a ANOVA e o pósteste de Tukey. Nos resultados da fase mecânica, o ANOVA identificou diferenças estatisticamente significativas entre os grupos (p≤0,005), mostrando que GC e GF apresentaram melhores resultados. O pós-teste de Tukey considerou diferença estatisticamente significativa entre GF e GI (p=0,031), elencando GF como superior. Para a fase microbiológica, não foram verificadas diferenças estatísticas entre os grupos (p>0,005) em nenhuma das análises. Observou-se que para a resistência a fraturas, as resinas do modo fresado descreveram resultados superiores e/ou próximos aos da técnica convencional; e que as resinas da técnica digital e convencional, quanto à adesão superficial de micro-organismos, não diferiram entre si (AU).

CAD/CAM technology allowed the stabilizing splints manufacture, however there are gaps about these devices' behavior in face of mechanical and biological variables that are still unknown. Thus, the objective of this project was to verify if the resins used in digital technology of milled and printed stabilizer splints can influence fracture resistance and microorganism adhesion, in detriment of the resin applied in manufacture of conventional thermopolymerizable splints and if the tested properties are related to thickness variation of these devices. The method included mechanical and microbiological steps, each one composed by Conventional (CG) (n=30), Milled (MG) (n=30) and Printed (PG) (n=30) groups, according to the method of preparation, each one having three subgroups (n=10) that varied the specimen thickness from 1 to 3 mm. In the mechanical step, the samples, in the form of 65 mm bars, were tested for fracture resistance in a universal testing machine, with load cell of 500 kgf and speed of 1 mm/min; in the microbiological step, the shape was in form of 15 mm diameter discs, subjected to microorganism adhesion to the surface with exposure to Streptococcus mutans and kept for 24 hours at 35 °C in oven for successive CFU counting, with positive control. The tests were performed in triplicate and data were stored in SPSS 22.0 and statistical analysis used ANOVA and Tukey's post hoc. In the results of mechanical step ANOVA had identified statistically significant differences between the groups (p≤0,005), showing CG and MG had presented better results. Tukey´s post hoc had considered statistically significant difference between MG and PG (p=0,031), listing MG as superior. For the microbiological step, they did not show statistical differences between the groups (p>0.005) in any analysis. It was observed milled resins described superior results and/or close to the conventional technique one, for fracture resistance; and resins of digital and conventional technique, regarding the microorganism adhesion to the surface, did not differ from each other (AU).

Tempo de confecção clínica e laboratorial de placas oclusais convencionais x fresadas em pacientes com bruxismo do sono: ensaio clínico / Clinical and laboratory production time of conventional x milled occlusal splints in patients with sleep bruxism: clinical trial

O objetivo desse estudo foi comparar o tempo de confecção clínica, laboratorial e ajustes clínicos para a instalação de placas oclusais termopolimerizáveis convencionais (PC) e confeccionadas por CAD/CAM fresadas (PF) em pacientes com bruxismo do sono. Para tanto, foi realizado um ensaio clínico controlado e não randomizado onde foram incluídos pacientes com diagnóstico de provável bruxismo do sono. Foram confeccionadas PC (n = 24) e PF (n = 24) sendo mensurados o tempo de confecção clínica (TCC), tempo de confecção laboratorial (TCL) e tempo de instalação (TI) para cada uma das placas. Foi utilizado o teste Mann-whitney com nível de confiança de 95% no programa SPSS IBM Statistics para analisar se existe diferença entre os tempos analisados e o tipo de placa confeccionada. Como resultado, verificou-se que a PC possuiu maior TCC total (média de 94,39 min) em relação à PF (17,85 min) (p<0,001). Entretanto, o TCL total da PC foi menor (164,80 min), que a PF (182,64min) (p=0,015). Para o TI, foi encontrado que PF obteve uma média 21, 26 min, enquanto PC obteve 37,19 min (p<0,001). Como conclusão, dentro as limitações do estudo, observou-se que as placas fresadas apresentaram menor tempo clínico tanto na etapa de confecção quanto de instalação. Entretanto, o tempo de confecção laboratorial das placas convencionais foi inferior (AU).

The aim of the study was to compare the clinical and laboratory preparation time and clinical adjustments for the installation of conventional thermopolymerizable resin splint (CS) and milled CAD/CAM (MS) occlusal splints in patients with sleep bruxism. For this purpose, a controlled and non-randomized clinical trial was carried out in which patients diagnosed with probable sleep bruxism were included. CS (n = 24) and MS (n = 24) were prepared and the clinical preparation time (CPT), laboratory preparation time (LPT) and installation time (IT) were measured for each of the splints. The Mannwhitney test with a confidence level of 95% was used in the SPSS IBM Statistics program to analyze whether there is a difference between the analyzed times and the type splint performed. As a result, it was found that CS had higher total CPT (mean of 94,39 min) in relation to MS (17,85 min) (p0<001). However, the total LPT of the CS was lower (164,80 min) than the MS (182,64min) (p=0.015). For the IT, it was found that the MS had an average of 21,26 min, while the CS had 37,19min (p0<001). In conclusion, within the limitations of the study, it was observed that the milled splint had a shorter clinical time both in the manufacturing and installation stages. However, the laboratory preparation time of the conventional splint was shorter (AU).

The Effect of Coloring Beverages on Color Stability of Hybrid Ceramics with Different Surface Treatments

ABSTRACT Objective To assess the effects of coloring beverages on the color stability of two types of hybrid ceramics with different surface treatments. Material and Methods 180 specimens of two hybrid ceramics (Vita Enamic and Mazic Duro) and a feldspathic ceramic (Vita Mark II) were prepared (n=60 in each group). Half of the discs in each group were glazed while the other was polished. The specimens were then divided into three subgroups and immersed in distilled water, carrot juice, and coffee. The overall color difference (∆E) was calculated based on CIE L*a*b* color space. Data were analyzed using three-way and one-way ANOVA; Tukey's honest significant difference was also done for pairwise comparisons (α=0.05). Results Vita Mark II specimens revealed less overall color changes compared to other groups. The ∆E of the glazed Vita Enamic specimens was greater than polished specimens following immersion in distilled water (p=0.03) and coffee (p=0.001), but it was not significant for carrot juice. The same results were obtained for polished Mazic Duro specimens. Relatively similar amounts of ∆E were recorded in polished and glazed subgroups of Vita Mark II. Conclusion The ∆E of hybrid ceramics was higher than Vita Mark II. Polishing could be recommended for surface treatment of hybrid ceramics instead of glazing, saving time and facilitating the process.

Etched fiber Bragg grating probe using a regular CNC machine and a 3D printer.

Etched fiber Bragg gratings (EFBGs) have been widely employed for refractive index (RI) measurements that can be used to monitor sugar consumption during the fermentation of alcoholic beverages. EFBGs are obtained by removing the cladding of a fiber Bragg grating, which is traditionally performed by a chemical attack with hydrogen fluoride, an extremely hazardous corrosive substance that causes severe wounds and even death. To overcome such drawbacks, this technical note presents a simple, practical, and low cost method for the diameter reduction of single mode optical fibers by mechanical polishing, employing a small scale computer numerical control device and an ad hoc 3D-printed rod. The sensor probe obtained was tested using sucrose aqueous solutions with RIs between 1.333 and 1.394, measured in an Abbe refractometer. The results show a linear shift of the Bragg wavelength with respect to RI with a correlation of 0.928.

Micro Freeze-Dryer and Infrared-Based PAT: Novel Tools for Primary Drying Design Space Determination of Freeze-Drying Processes.

PURPOSE: Present (i) an infrared (IR)-based Process Analytical Technology (PAT) installed in a lab-scale freeze-dryer and (ii) a micro freeze-dryer (MicroFD®) as effective tools for freeze-drying design space calculation of the primary drying stage. METHODS: The case studies investigated are the freeze-drying of a crystalline (5% mannitol) and of an amorphous (5% sucrose) solution processed in 6R vials. The heat (Kv) and the mass (Rp) transfer coefficients were estimated: tests at 8, 13 and 26 Pa were carried out to assess the chamber pressure effect on Kv. The design space of the primary drying stage was calculated using these parameters and a well-established model-based approach. The results obtained using the proposed tools were compared to the ones in case Kv and Rp were estimated in a lab-scale unit through gravimetric tests and a thermocouple-based method, respectively. RESULTS: The IR-based method allows a non-gravimetric estimation of the Kv values while with the micro freeze-dryer gravimetric tests require a very small number of vials. In both cases, the obtained values of Kv and Rp, as well as the resulting design spaces, were all in very good agreement with those obtained in a lab-scale unit through the gravimetric tests (Kv) and the thermocouple-based method (Rp). CONCLUSIONS: The proposed tools can be effectively used for design space calculation in substitution of other well-spread methods. Their advantages are mainly the less laborious Kv estimation process and, as far as the MicroFD® is concerned, the possibility of saving time and formulation material when evaluating Rp.

3D Printing of Functionally Graded Films by Controlling Process Parameters.

Scaffolds are often used in bioengineering to replace damaged tissues. They promote cell ingrowth and provide mechanical support until cells regenerate. Such scaffolds are often made using the additive manufacturing process, given its ability to create complex shapes, affordability, and the potential for patient-specific solutions. The success of the implant is closely related to the match of the scaffold mechanical properties to those of the host tissue. Many biological tissues show properties that vary in space. Therefore, the aim is to manufacture materials with variable properties, commonly referred to as functionally graded materials. Here we present a novel technique used to manufacture porous films with functionally graded properties using 3D printers. Such an approach exploits the control of a process parameter, without any hardware modification. The mechanical properties of the manufactured films have been experimentally tested and analytically characterized.

Comparison of Bracket Position Accuracy with Different CAD/CAM Indirect Bonding Systems

ABSTRACT Objective To evaluate the accuracy of three different digital bracket positioning systems, comparing vertical, mesiodistal and buccolingual accuracy. Material and Methods The same case was sent to Orapix, Insignia, and Orthocad systems and the brackets were bonded to the malocclusion models.Damon 3 MX brackets were used with all systems and the brackets were bonded to the models with the same bonding protocol and materials. The comparison of the position of each single bracket was made with digital photography, and ImageJ software was used to find the length in pixels and then convert it to hundredths of a mm for vertical, mesiodistal and buccolingual displacement, compared to the setup. Results Insignia System reported the average higher vertical displacement (0.28 mm), compared with the other two appliances (0.22-0.23 mm), and showed the lowest average displacement for the mesiodistal and buccolingual positioning (0.14 and 0.07 mm, respectively).However, these slight bracket positioning variations between these bonding systems were not statistically different (p>0.05). Conclusion The three systems analyzed were shown to be accurate in positioning the brackets, and none of them was statistically better.

Influence of Scanner Precision and Analysis Software in Quantifying Three-Dimensional Intraoral Changes: Two-Factor Factorial Experimental Design.

BACKGROUND: Three-dimensional scans are increasingly used to quantify biological topographical changes and clinical health outcomes. Traditionally, the use of 3D scans has been limited to specialized centers owing to the high cost of the scanning equipment and the necessity for complex analysis software. Technological advances have made cheaper, more accessible methods of data capture and analysis available in the field of dentistry, potentially facilitating a primary care system to quantify disease progression. However, this system has yet to be compared with previous high-precision methods in university hospital settings. OBJECTIVE: The aim of this study was to compare a dental primary care method of data capture (intraoral scanner) with a precision hospital-based method (laser profilometer) in addition to comparing open source and commercial software available for data analysis. METHODS: Longitudinal dental wear data from 30 patients were analyzed using a two-factor factorial experimental design. Bimaxillary intraoral digital scans (TrueDefinition, 3M, UK) and conventional silicone impressions, poured in type-4 dental stone, were made at both baseline and follow-up appointments (mean 36 months, SD 10.9). Stone models were scanned using precision laser profilometry (Taicaan, Southampton, UK). Three-dimensional changes in both forms of digital scans of the first molars (n=76) were quantitatively analyzed using the engineering software Geomagic Control (3D Systems, Germany) and freeware WearCompare (Leeds Digital Dentistry, UK). Volume change (mm3) was the primary measurement outcome. The maximum point loss (µm) and the average profile loss (µm) were also recorded. Data were paired and skewed, and were therefore compared using Wilcoxon signed-rank tests with Bonferroni correction. RESULTS: The median (IQR) volume change for Geomagic using profilometry and using the intraoral scan was -0.37 mm3 (-3.75-2.30) and +0.51 mm3 (-2.17-4.26), respectively (P<.001). Using WearCompare, the median (IQR) volume change for profilometry and intraoral scanning was -1.21 mm3 (-3.48-0.56) and -0.39 mm3 (-3.96-2.76), respectively (P=.04). WearCompare detected significantly greater volume loss than Geomagic regardless of scanner type. No differences were observed between groups with respect to the maximum point loss or average profile loss. CONCLUSIONS: As expected, the method of data capture, software used, and measurement metric all significantly influenced the measurement outcome. However, when appropriate analysis was used, the primary care system was able to quantify the degree of change and can be recommended depending on the accuracy needed to diagnose a condition. Lower-resolution scanners may underestimate complex changes when measuring at the micron level.

3D Planning and Printing of Patient Specific Implants for Reconstruction of Bony Defects.

We are in the midst of the 3D era in most aspects of life, and especially in medicine. The surgical discipline is one of the major players in the medical field using the constantly developing 3D planning and printing capabilities. Computer-assisted design (CAD) and computer assisted manufacturing (CAM) are used to describe the 3D planning and manufacturing of the product. The planning and manufacturing of 3D surgical guides and reconstruction implants is performed almost exclusively by engineers. As technology advances and software interfaces become more user-friendly, it raises a question regarding the possibility of transferring the planning and manufacturing to the clinician. The reasons for such a shift are clear: the surgeon has the idea of what he wants to design, and he also knows what is feasible and could be used in the operating room. It allows him to be prepared for any scenario/unexpected results during the operation and allows the surgeon to be creative and express his new ideas using the CAD software. The purpose of this method is to provide clinicians with the ability to create their own surgical guides and reconstruction implants. In this manuscript, a detailed protocol will provide a simple method for segmentation using segmentation software and implant planning using a 3D design software. Following the segmentation and stl file production using segmentation software, the clinician could create a simple patient specific reconstruction plate or a more complex plate with a cradle for bone graft positioning. Surgical guides can be created for accurate resection, hole preparation for proper reconstruction plate positioning or for bone graft harvesting and re-contouring. A case of lower jaw reconstruction following plate fracture and nonunion healing of a trauma sustained injury is detailed.

Roll-over shape of a prosthetic foot: a finite element evaluation and experimental validation.

Prosthetic feet have generally been designed experimentally by adopting a trial-and-error technique. The objective of this research is to introduce a novel numerical approach for the a priori evaluation of the roll-over shape (ROS) of a prosthetic foot for application in its systematic design and development. The ROS was achieved numerically by employing a non-linear finite element model incorporating the augmented Lagrangian and multi-point constraint contact formulations, a hyperelastic material model and a higher-order strain definition. The Ottobock Solid Ankle Cushion Heel (SACH) foot was chosen to experimentally validate the numerical model. The geometry of the foot was evaluated from optical scans, and the material properties were obtained from uniaxial tensile, shear and volumetric compression tests. A new setup was designed for an improved experimental determination of the ROS, with the inclusion of an extended moment arm and variable loading. Error analysis of the radius of curvature of the ROS between the numerical and experimental results showed the percentage error to be 7.52%, thereby establishing the validity of the model. A numerical design model of this kind can be utilised to vary the input design parameters to arrive at a prosthetic foot with specified performance characteristics effectively and economically. Graphical abstract.

Negshell casting: 3D-printed structured and sacrificial cores for soft robot fabrication.

Soft robot fabrication by casting liquid elastomer often requires multiple steps of casting or skillful manual labor. We present a novel soft robotic fabrication technique: negshell casting (negative-space eggshell casting), that reduces the steps required for fabrication by introducing 3D-printed thin-walled cores for use in casting that are meant to be left in place instead of being removed later in the fabrication process. Negshell casting consists of two types of cores: sacrificial cores (negshell cores) and structural cores. Negshell cores are designed to be broken into small pieces that have little effect on the mechanical structure of the soft robot, and can be used for creating fluidic channels and bellows for actuation. Structural cores, on the other hand, are not meant to be broken, and are for increasing the stiffness of soft robotic structures, such as endoskeletons. We describe the design and fabrication concepts for both types of cores and report the mechanical characterization of the cores embedded in silicone rubber specimens. We also present an example use-case of negshell casting for a single joint soft robotic finger, along with an experiment to demonstrate how negshell casting concepts can aid in force transmission. Finally, we present real-world usage of negshell casting in a 6 degree-of-freedom three-finger soft robotic gripper, and a demonstration of the gripper in a robotic pick-and-place task. A companion website with further details about fabrication (as well as an introduction to molding and casting for those who are unfamiliar with the terms), engineering file downloads, and experimental data is provided at https://negshell.github.io/.

Computer-Aided Design and Manufacturing (CAD/CAM) for Bioprinting.

Three-dimensional (3D) printing of human tissues and organs has been an exciting area of research for almost three decades [Bonassar and Vacanti. J Cell Biochem. 72(Suppl 30-31):297-303 (1998)]. The primary goal of bioprinting, presently, is achieving printed constructs with the overarching aim toward fully functional tissues and organs. Technology, in hand with the development of bioinks, has been identified as the key to this success. As a result, the place of computer-aided systems (design and manufacturing-CAD/CAM) cannot be underestimated and plays a significant role in this area. Unlike many reviews in this field, this chapter focuses on the technology required for 3D bioprinting from an initial background followed by the exciting area of medical imaging and how it plays a role in bioprinting. Extraction and classification of tissue types from 3D scans is discussed in addition to modeling and simulation capabilities of scanned systems. After that, the necessary area of transferring the 3D model to the printer is explored. The chapter closes with a discussion of the current state-of-the-art and inherent challenges facing the research domain to achieve 3D tissue and organ printing.

Accuracy on Scanned Images of Full Arch Models with Orthodontic Brackets by Various Intraoral Scanners in the Presence of Artificial Saliva.

AIM: This study aims to evaluate the accuracy of scanned images of 4 clinically used intraoral scanners (CS3600, i500, Trios3, Omnicam) when scanning the surface of full arch models with various kinds of orthodontic brackets in the presence of artificial saliva. Materials and Methods. Four study models were prepared; bonded with ceramic, metal, and resin brackets, respectively, and without brackets. Reference images were taken by scanning the models with an industrial scanner. Study models were then applied with an artificial saliva and scanned 10 times, respectively, with the above 4 intraoral scanners. All images were converted to STL file format and analyzed with 3D analysis software. By superimposing with the reference images, mean maximum discrepancy values and mean discrepancy values were collected and compared. For statistical analysis, two-way ANOVA was used. RESULTS: Omnicam (1.247 ± 0.255) showed higher mean maximum discrepancy values. CS3600 (0.758 ± 0.170), Trios3 (0.854 ± 0.166), and i500 (0.975 ± 0.172) performed relatively favourably. Resin (1.119 ± 0.255) and metal (1.086 ± 0.132) brackets showed higher mean maximum discrepancy values. Nonbracket (0.776 ± 0.250) and ceramic bracket (0.853 ± 0.269) models generally showed lower mean maximum discrepancy values in studied scanners. In mean discrepancy values, the difference between scanners was not statistically significant whereas among brackets, resin bracketed models (0.093 ± 0.142) showed the highest value. CONCLUSION: Intraoral scanners and brackets had significant influences on the scanned images with application of artificial saliva on the study models. It may be expected to have similar outcomes in an intraoral environment. Some data showed the discrepancy values up to about 1.5 mm that would require more caution in using intraoral scanners for production of detailed appliances and records.

Fracture Resistance of New Metal-Free Materials Used for CAD-CAM Fabrication of Partial Posterior Restorations.

Background and Objectives: To evaluate in vitro the fracture resistance and fracture type of computer-aided design and computer-aided manufacturing (CAD-CAM) materials. Materials and Methods: Discs were fabricated (10 × 1.5 mm) from four test groups (N = 80; N = 20 per group): lithium disilicate (LDS) group (control group): IPS e.max CAD®; zirconium-reinforced lithium silicate (ZRLS) group: VITA SUPRINITY®; polymer-infiltrated ceramic networks (PICN) group: VITA ENAMIC®; resin nanoceramics (RNC) group: LAVA™ ULTIMATE. Each disc was cemented (following the manufacturers' instructions) onto previously prepared molar dentin. Samples underwent until fracture using a Shimadzu® test machine. The stress suffered by each material was calculated with the Hertzian model, and its behavior was analyzed using the Weibull modulus. Data were analyzed with ANOVA parametric statistical tests. Results: The LDS group obtained higher fracture resistance (4588.6 MPa), followed by the ZRLS group (4476.3 MPa) and PICN group (4014.2 MPa) without statistically significant differences (p < 0.05). Hybrid materials presented lower strength than ceramic materials, the RNC group obtaining the lowest values (3110 MPa) with significant difference (p < 0.001). Groups PICN and RNC showed greater occlusal wear on the restoration surface prior to star-shaped fracture on the surface, while other materials presented radial fracture patterns. Conclusion: The strength of CAD-CAM materials depended on their composition, lithium disilicate being stronger than hybrid materials.